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The Economy of Scale

   

The Economy Of Scale and Space Efficiency

As an example, if you had a sloped site that would require and extra $30,000 in grading and excavating, an extra $30,000 in foundation costs and an additional $10,000 in driveway expense over that which you would spend on the flat lot down the street, you could put a 700 square foot double-wide mobile home from Billy-Bob’s Trailer World on the site, and you would still have to divide that extra $70,000 into the overall per square foot cost of the finished product. That’s an extra $100 per square foot on the Billy-Bob model. Conversely, if you built a 7,000 square foot home on the same site, those fixed site-specific peripheral costs would only amount to an extra $10 per square foot. This is obviously oversimplified, but hopefully you get the idea. Sometimes this logarithmic scaling effect can help you justify certain expenses, such as if, for example, the flat site down the road was simply not large enough to accommodate your 7,000 square foot house.

Another simple example would involve a basic 10’x10’x10’ structure. Four 10’ long x 10’ tall walls -- 100 square feet of floor area, no frills. The foundation subcontractor has 40’ foundation walls to dig footings, form and pour. The framing sub has 100 square feet of floor to frame, and 40’ of walls to build, 400 square feet of exterior siding, 500 square feet of drywall, etc. You could rearrange this same 40' of walls to a narrow rectangle 17'x3' and you'd have roughly half the area, only 51 square feet of floor area. If you decided rather that you wanted to double the size of this building, you would only need to add ~4’-2” to the length of each wall (~14'-2"x14'-2"=200). By adding ~42% more material in the walls, siding and foundation (with very little more work, as those workers are already there) 54% more drywall, only the floor and roof increased by the full 100%, yet you have 100% more space. So what happens if you decide this design is just too boring -- you put a jog in it, a notch in one corner, 4’x4’. You still have the same amount of wall, hence virtually the same labor/material cost, but now have 16 square feet less space. Think of the irregular shoreline of a mountain lake -- the lake, like your home, has a finite surface area, yet if you measured the length of the shoreline, all the ins and outs etc. it will tend to be extremely disproportionate to the amount of area it encloses. Mathematicians call this a "pathological curve". Again, this is over-simplified, but a good way of defining basic structural space efficiency.

Now, convert these simple examples to a real world scale and you can see why adding more space will typically translate to a lower per-square-foot cost (though generally still adding cost overall). You can also see how actual costs can vary so much. Two 4,000 square foot houses built side by side, on identical lots, with identical countertops, cabinets, windows, etc. could be many tens of thousands of dollars apart in cost, based simply on the efficiency of the structure’s design. There can potentially be a much greater mass, volume and complexity to a structure, while still defining the same amount of floor space. The various peripheral costs from things like covered outdoor living areas, decks, large garages, retaining walls, etc. are all typically lumped into the square foot cost, based on the bulk living area alone, regardless of shape or complexity. This illustrates the designer’s challenge -- to balance your needs and wants efficiently with your budget. Sometimes there are important aesthetic goals and considerations that will outweigh the more practical aspect of overall space efficiency and these must be clearly identified in the initial phases in order to find this balance in the completed design.

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